One of the challenges of medical device manufacturing is selecting packing that keeps the devices safe and sterile while in transit and storage while still allowing for easy access when needed. Thermoformed pouch trays, which are specifically designed for individual devices, are one of the most effective means of achieving this goal. While using other methods, like a diecut backing card, might be less expensive, making that switch means giving up the following advantages.

Why Medical Device Manufacturing Companies Should Use Thermoformed Pouch Trays

1. Protect the Device

Shipping items from the medical device manufacturing plant to the warehouse and on to medical providers involves a lot of jostling, and it's easy for a sensitive device to be damaged during the trip. Thermoformed pouch trays are designed to accommodate specific devices and hold them in place so they aren't damaged during shipping. 

2. Preserve Sterility

Medical devices must remain sterile during shipping and storage. Using a thermoformed pouch trays helps ensure that the sterile environment is maintained by keeping the device secure. There is no risk that the surrounding protective packaging could be damaged by loose objects and expose the sensitive equipment to contamination. 

3. Ease of Assembly

From a medical device manufacturing standpoint, thermoformed pouch trays are a more efficient way to package items. Card backers can often be difficult to load into assembly machines, and it takes longer for workers to put together packages. With thermoformed pouches, the device simply needs to be snapped in and sent down the line. Production is more efficient, and there is less risk for repetitive movement injuries to workers. 

4. Improved Safety

Thermoformed pouch trays are designed to ensure that devices can only be placed in the package one way. This ensures that products are correctly oriented in the package, and prevents them from being deployed improperly or potentially injuring a user. The consistent orientation also makes it easier and more efficient to prepare surgical kits and access devices safely during procedures while also preserving sterility. 

If you’re looking for a medical device manufacturing partner that can provide thermoformed pouch trays for your devices,, turn to Pacific Integrated Manufacturing of Bonita, CA. In business for more than  20 years, they can produce packing for a vast assortment of products using the most advanced precision injection molding techniques. To discuss your needs and request a quote, call (619) 921-3464 or visit their website to learn more about their services.