Ultrasonic welding is a technique a manufacturing company could use to join two parts together. The process involves applying ultrasonic frequency and mechanical vibration on a component, causing the material to melt without heat and creating a solid-state weld. It's used to create items for various items, from steering wheels for cars to IV catheters and filters for hospitals. Determine whether this technique suits your business needs by reviewing its benefits in the guide below.

What Perks Does Ultrasonic Welding Offer?

1. Speed

This process is the way to go when needing to combine pieces fast. The equipment's horn moves so quickly that it creates a weld almost the instant it touches a plastic component. The bond between the two parts forms while the weld cools, becoming solid and durable upon reaching room temperature.

2. Reliability

Manufacturing companies need dependable equipment to produce quality parts. An ultrasonic welding system offers exceptional reliability once its components are assembled and tested. It also works well for businesses that need reliable automation to produce thousands of parts without much human interaction. The gear and process are so dependable that equipment failures aren't as likely as in other welding processes.

3. Production Cost Savings

This technique creates a natural weld between two parts. For this reason, there is no need to add fasteners, glue, other adhesives, or soldering materials to the process. The lack of additional materials that a manufacturing company will need contributes to the cost savings on production. 

4. Tight Seals

Due to the lack of fillers or excessive heat, materials bonded together through ultrasonic welding are less likely to have thermal distortion or contaminants. The weld will also lack visible seams, featuring a smooth, attractive finish with a superior bond instead. As long as the components aren't too thick, this technique will produce a reliable seal, making it perfect for medical products.

For reliable ultrasonic welding services, turn to Pacific Integrated Manufacturing in Bonita, CA. Specializing in global health care manufacturing for over 15 years, they have assisted businesses in the life science and medical device industries. Their 50,000-square-foot plant has been a go-to source for custom plastic molding, precision injection molding, and ultrasonic welding. Learn more about the services offered by this manufacturing company online, and call (619) 921-3464 for a free quote.