A Guide to Automatic vs. Hand Assembly of Medical Devices
Assembly is one of the final stages of medical device manufacturing. When it comes time to piece together each component, manufacturers can opt for an automated or manual system. If you need to order items in bulk, here’s what you should know about these different methods.
The Benefits of an Automated System
Generally speaking, an automated assembly system allows for the lowest cost and shortest total production time. A single operator might be needed to monitor the machinery, but otherwise, the entire process is hands-off.
Automated systems are appealing to those who specialize in medical device manufacturing because they eliminate human error. Such consistency is essential when producing items with incredibly precise specifications.
The Benefits of a Manual System
Manual assembly systems are preferred when you need to produce a relatively low volume of unique items. Having technicians assemble the various components by hand is often more cost-effective than creating a totally customized automated system to handle such a small batch of products.
Manual systems also allow for more comprehensive quality assurance checks. The technicians who are assembling the devices can inspect each component closely and toss out those parts that don’t meet the manufacturer’s standards.
The Best of Both Worlds
As the name implies, a semi-automatic system includes both mechanical-aided components and hand assembly, thereby providing the benefits of both. What’s more, you can tailor it with as many—or as few—operators and technicians as you want.
For example, more complex devices may call for totally automated assembly with technicians conducting manual checks at every station. For simpler devices, manufacturers might stage a technician at only the first and last station to confirm quality and consistency.
For prompt, affordable, and reliable medical device manufacturing, you can count on Pacific Integrated Manufacturing Inc. Located in Bonita, CA, this full-service operation has been leading the industry for more than 15 years. With a commitment to serving as a one-stop-shop, they offer everything from sterilization management to packaging. To request a quote for your needs, call (619) 921-3464. Learn more about their capabilities online.