Downtime in the manufacturing industry can derail operations, interrupt processes in the production and supply chains, and result in significant financial losses. For these reasons, owners and managers of manufacturing companies should take steps to reduce downtime. From operational improvements to preventative maintenance, here are a few options to consider.

How to Reduce Downtime in Manufacturing

1. Improve Communication

Make sure that managers and employees are communicating clearly, effectively, and routinely. Those in management need to ensure that machine operators understand the effects of downtime and its impact on profits and earnings. This can help your operators be more vigilant about recognizing and reporting issues. 

Also, consider keeping a logbook in each department. Have workers record all machine-related issues, even seemingly minor ones, during their shifts, then have department heads review this information throughout the day to stay one step ahead of problems.

2. Perform Risk Audits

A risk audit identifies and evaluates the potential problems associated with your machinery so that a plan can be put in place to deal with any unexpected breakdowns or disruptions. On a monthly basis, check the operation of all equipment, monitor employee work to ensure proper use of machinery, and perform regular maintenance and upkeep required by manufacturers. Risk auditing helps prevent many of the causes of costly downtime, and you can use the information gathered to design plans to implement during a disruption.

3. Use Manual Machining Solutions

Manual machining is the process of making a single part, such as a pin or shaft, to repair industrial equipment. Assess the specifications of your equipment, consult manufacturers, and see if there are any spare parts that Commercial Machine Services can make for you to keep on hand. This way, if your equipment fails, you will have the parts needed to restore your equipment to full function and prevent downtime.

When you need manual machining solutions in Northwest Montana, contact Commercial Machine Services. Since 2003, the company based in Kalispell has used the latest technology to craft precise components and provide reliable commercial machine services, including welding, driveline service, and hydraulic equipment repairs. Call (406) 752-4979 to request a quote or visit their website to explore their products and processes.