Technology has developed a lot since the Industrial Revolution began in 1760. Now, industrial automation allows for the mass production of goods with limited—or sometimes no—human input. These systems typically include a personal computer that connects to programmable logic controllers to carry out work tasks. Sensors monitor changes in the environment so that the controllers can make the necessary adjustments. While the underlying actions remain the same, there are four types of automation systems used in industrial settings, as described below.

Industrial Automation Systems & How They Work

1. Fixed 

In mass production environments, operations rarely change. For example, the process for spray-painting automotive panels remains uniform from one panel to the next. Using fixed automation allows this process to occur at a much faster and more consistent pace. 

2. Programmable

If some variety is needed in work procdures, programmable automation is a better option than fixed. Some factories manufacture different styles or groupings of products using the same machines. When switching from one group to another, the computer accesses new orders and uses them to control tools. Batch production often requires programmable automation, as it involves the manufacture of similar yet distinct items that are grouped together during one production run. 

3. Flexible 

Some industrial environments feature a lot more variability, which is where flexible automation comes in. A human operator feeds different commands and codes into a computer to provide instructions to machines on what is being processed, which tools are needed, and what criteria must be met. CNC machining typically uses flexible automation since different cutting tools are necessary to produce parts and components. 

4. Integrated 

While the above industrial automation systems control a single machine or piece of equipment, integrated automation controls an entire plant or production facility. One control system can link to your CNC machines, material handlers, conveyors, and retrieval systems, which receive instructions for the necessary processes. 

For industrial automation to have maximum impact, it must be tailored to your business's needs. This is what Abcon Automation provides to business owners in Harrison, OH. They’ll help you with everything from system design to maintenance. They also have experience in many industries, including food packaging, pharmaceutical, and chemical production. Learn more about their control and automation processes online, or call (513) 851-7572 today to schedule a consultation.