A pneumatic control converts air pressure into mechanical force, while an electrical one uses electricity to generate this type of force. If your business's current systems are pneumatic, switching to electrical controls will offer a number of benefits. A few of these benefits are discussed below.

What Are the Benefits of Switching From Pneumatic to Electrical Controls?

1. Greater Control

Air pressure has more "give" to it than electrical pressure. For applications where you need greater control over speed and acceleration or need to target several different positions, electrical controls are a better solution. Their more controlled pressure allows for improved accuracy and positioning and effortless repeatability.

2. More Power

Certain applications will require more power, but you'll be limited by what a pneumatic control can provide. Most pneumatic devices can only emit up to 6,000 pounds of pressure. 

Electrical options offer substantially more, with some devices generating an astounding 40,000 pounds or more. And you will enjoy better control over the force as well. You can measure and store the current and position throughout the cycle, which can also be useful for confirming the amount of force applied and maintaining high levels of quality assurance.

3. Lower Lifetime Cost

While the initial cost of an electrical control system is typically more than a pneumatic one, you will save more over the life of the system. This is because electrical options tend to last much longer since they have fewer components, they aren't always turned on as pneumatic options are, and they aren't vulnerable to the same damaging air leaks. 

Just be sure to keep up with routine maintenance on your electrical system; pay special attention to the bearings, as they should be replaced at the first sign of notable wear to ensure a long life for your controls.

Enjoy these benefits with electrical controls from CDA Engineering. Since 1970, they have been providing the Detroit, MI, area with mechanical and electrical engineering services. They design control systems, switchgears, process automation solutions, and a variety of other resources to improve and protect your business operations. Call (248) 589-3300 to arrange a consultation or visit their website to browse their services.