Plastic packaging is used for countless items, and blister and clamshell packaging are two popular choices. Each has advantages depending on the product you need to protect. Below is a helpful guide to ensure you make the right choice when placing an order with a manufacturer.

Clamshell Packaging

Clamshell packaging has a backside and hinge so you can open the casing. A flat bottom lets you stand your product up on a shelf, and the encapsulating design protects items. This type of packaging is tamper-resistant and will keep moisture out, which is why it's used for food, electronics, and high-end items that require protection. Clamshell packaging is popularly used for food products because it can be opened and closed throughout the day.

You first need to submit the shape you want your packaging in. Start with the dimensions of the product you’re selling so the manufacturer can form-fit the surrounding packaging. Next, create the outline of the packaging, which is often a circle or square shape depending on how you’ll shelve or hang it. The manufacturer then creates a prototype to test your product. If everything is to specification, they’ll mass-produce the packaging.

Blister Packaging

Blister packaging protects perishable items by encasing them in a clear thermoplastic seal. It’s common with batteries, pharmaceuticals, and medical products. Your product will be placed against a cardboard back, and the plastic packaging is fitted over it. It's custom-shaped to fit around your product and is applied to the cardboard with a powerful adhesive to keep moisture out.

Manufacturers choose blister packaging because it’s affordable and can hold one or several items. The cardboard display also lets you convey important information, and the transparent design ensures nothing is obstructed by the packaging. The plastic is lightweight, and because it’s only secured with an adhesive, the buyer can easily remove it.

Since 1967, customers in Rochester, NY, have turned to Faro Industries for their packaging solutions. This 3D printing company creates both blister and clamshell packaging with high-quality thermoform plastic. They’ve worked with customers across many industries, including medical and consumer electronics. Learn about their packaging options on their website. Call (585) 647-6000 to place an order or to learn about their welding services.