Creating prototypes is an essential part of the product development process, giving you an opportunity to refine the design and identify potential issues. In the past, prototype fabrication was a labor-intensive, expensive process that might take several weeks for each iteration. Modern 3D printing makes rapid prototyping fast and easy, providing a wide range of benefits that can improve your products and save money.

The Advantages of Rapid Prototyping

1. Test Several Variations

Prototypes used to be hand-crafted in machine shops, so developers only sent one or two designs in for sampling. With modern 3D printers, you can send multiple files to a rapid prototyping shop, which can quickly fabricate several copies of each.

Being able to rapidly create several iterations allows you to conduct side-by-side comparisons to ensure you put the best product possible into production.

2. Smaller-Scale Refinements

Physical prototypes often reveal defects or flaws that may not be apparent in the design software. For instance, a part may be difficult to access for maintenance, or a piece might interfere with opening a package.

The cost and time involved in traditional prototyping often made ordering another sample for small-scale improvements cost-prohibitive. With rapid prototyping, you can ensure even small refinements work as intended before going into production.

3. Generating Interest in New Products

Some products are difficult to describe, especially if you’re trying to generate excitement. Having a physical sample to show potential investors and customers can be extremely beneficial in creating demand before you’ve reached the production stage.

With the lower cost of rapid prototyping, you can actually give product samples out when you’re still in the design stage. Not only does this give potential partners something to be excited about, but it also demonstrates your commitment to the product.

Since 1967, industries across the country have relied on Faro Industries Inc. for cutting-edge plastic fabrication and reliable results. They helped Xerox produce the first color printer prototypes, and today they offer rapid, accurate fabrication using some of the most advanced 3-D printers on the market. Visit their website for more on their rapid prototyping services, or call (585) 647-6000 to discuss your project with a member of their team.