Thermoforming is the process of heating thermoplastic parts and shaping them against a cool, 3-dimensional mold. While this process is typically used for creating food packaging, it can also create a range of other products like plastic toys, aircraft windscreens, or cafeteria trays. Consult the guide below to learn more about some of the many benefits of thermoforming.

Why You Should Consider Thermoforming

1. Eco-Friendly

As steel and fuel continue to rise in price and demand, more manufacturers recognize the eco-friendly attributes of thermoforming. Thermoformed parts may be lighter in weight, but they are often equal to or stronger than parts crafted from steel or fiberglass. They also won’t rust like steel or have the breakability of fiberglass. Because the plastic used for thermoforming is often recycled from previous projects, the process also reduces waste and overall environmental impact.

2. Flexible Designs

Thermoforming can be used on a wide variety of materials that come in any color, texture, or finish you can imagine. Not only does this simplify your design process, but it also makes room for more creative freedom when it comes to creating the look you want.

For instance, you can use pre-colored plastic sheets to get rid of the need for post-production painting or choose a textured plastic with a paintable surface to add a patterned, dimensional look to your thermoformed products.

3. Fast & Affordable

The thermoforming process requires less pressure than traditional methods, so tooling can be constructed at a lower cost than injection or blow molding. Additionally, tooling for thermoforming can be produced in a shorter time frame than other plastic processes, and you can expect a faster turnaround for large volumes of product. When compared to products made by fiberglass reinforced or rotationally molded plastic processes, thermoformed products can be put on the market much faster.

 

 

If you’re interested in thermoforming, reach out to the team at Faro Industries. Located in Rochester, NY,  they’ve been crafting high-quality products since 1967 and use technology like 3D printing and welding to create custom-made plastic products like medical equipment, consumer products, and military materials. Call (585) 647-6000 to discuss your thermoforming needs or visit their website for more information about their services.